ROLL FORM
We manufacture from single to five layer substrates in roll form. Printing can be upto 9 colours. Lamination options are co-extrusion, solvenless and solvent based lamination. They are suitable for all types of Form Fill Seal applications. Various web sizes are offered as per the requirements of the customer. It is suitable for vertical and horizontal form fill seal, flow wrap, and lidding applications.
Specifications are custom made as per the product to be filled inside. Some of the popular substrates used are :
- PET/LDPE
- PET/MET PET/LDPE
- PET/Alu Foil/LDPE
- BOPP/BOPP
- PET/CPP
- BOPP/CPP
- PET/NY/Alu Foil/CPP or LDPE
- PET/LDPE/MET PET or ALu Foil/LDPE
- Multi Layer LDPE
It can also have variations with EVOH, Nylon, metallized film and Paper based structures.
Multi-layered & High Barrier Film
One of the most common problems in food packaging is shelf-life and freshness. Barrier films help in blocking Oxygen transmission and water vapor transmission , thereby retaining the aroma and flavor of the product packaged. In non-food products such as cleaning products, they are able to withstand the high corrosive nature of the product.
Vacuum packaging, multilayer films for oil and milk and films for chemical based products are some of the most common applications.
The film can be customized to cater to various requirements such as:
- High resistance to moisture
- Puncture resistance
- Increased shelf-life
- Prevention from corrosion , degradation and oxidation
- Retain product freshness and increase shelf-life
POUCHES
With a capacity to manufacture 20 million pouches in a month, we manufacture all kinds of pouches. The portfolio comprises of Stand-up, Flat (centre seal, three side seal, side seal), spouted and profile cut pouches. There are different value additions that can be done to each pouch type depending upon the type of pouch.. All pouches can have rounded corners and specific product windows.
Flat pouches
(centre seal, three side seal)
Flat pouches are economic and efficient packaging. It is simple and inexpensive. They allow easy stacking and very suitable for large format bags. Typically they are three side sealed or centre-seal pouches. They can be customized in any substrate and printed in upto 9 colours. Usually one side is open for filling. They are ideal for FFS machines with a high speed run. Most widely they are used in Flour, spices, tea, coffee and other dry products.
Value additions:
- Tear Notch
- Zip-seal
- Matt and gloss printing
- De-gassing valve
- Window metallised
- Spout(3 side seal)
- Profile-Cut(3 side seal)
- Loop handle or Rope handle(3 side seal)
- D-cut handle, hang hole(3 side seal)
Stand-up pouches
(With zipper, slider)
As the name suggests, with their ability to self-stand, they are super-market friendly. It is ideal for solid or liquid products. They look excellent on the shelf. They can be customized in any substrate and printed in upto 9 colours. The gusset of the pouch can be made in any other substrate which is different from rest of the pouch, allowing more customization. If it the gusset is transparent, it allows for see through facility of the product in only a small portion of the pouch.
Value additions:
- Tear Notch
- Zip-seal
- Matt and gloss printing
- De-gassing valve
- Window metallised
- Spout
- Profile-Cut
- Loop handle or Rope handle
- D-cut handle, hang hole
Pillow pouches
(Side gusset pouches/quad seal)
They are most popular in coffee, tea and dry powder based products. They also very popular in 5Kg and 10 Kg Rice and flour bags. The side gusset maximizes the pouching capacity, since they open out after being filled. This increases the storage efficiency of the bags when compared to stand-up pouches. This form of pouch can also be made into a carry bag with a loop handle. The fold-over bottom allows for the pouch to stand-up or lay flat.
Value additions:
- Tear Notch
- Matt and gloss printing
- De-gassing valve
- Window metallised
- Spout
- Loop handle or Rope handle
- D-cut handle, hang hole
Spout pouches
(Profile cut and regular)
Spouted pouches with their different shapes, spouts and increased printing area are quickly replacing bottles. They come with a spout and a cap. They are excellent for fluid and pasty products with different viscosities. It is suitable for one-time use or can be used again with a re-closable cap. Different kinds of spout fitments can be added as per the application. Most spouts come with a tamper-proof ring. They are very space efficient and allows easy logistics. In addition to food and beverages, they are also very popular in cleaning products.
Value additions:
- Tear Notch
- Zip-seal
- Matt and gloss printing
- Window metallised
- Spout
- D-cut handle, hang hole
Profile cut pouches
(with zipper, slider)
Profile cut pouches are pouches in any shape. An apple, a jar, bottle, t-shirt, literally any shape. They can even be made in compartments to fill different products in each compartment. It is suitable for dry and liquid products. They are very eye catchy and one of the latest products in pouching technology. It is a guaranteed way to stand-out on retail shelves.
Value additions:
- Tear Notch
- Zip-seal
- Matt and gloss printing
- De-gassing valve
- Window metallised
- Spout
- D-cut handle, hang hole
RETORT PACKAGING
The modern ready to cook meals are packaged using retort pouches. Retort redefines the meaning of cook convenient cooking. Depending upon the cooking instructions, they can be placed in the oven directly for cooking or immersed in hot-water. They can withstand thermal processing and suited for sterilization or aseptic processing of products. It is a suitable alternative to canning. Popular cook-in- a bag applications are rice, soup, curry, meat and sauces.
Popular retort structures are:
- PET/Nylon/Alu Foil/RCPP
- PET/Alu Foil/RCPP
- PET/Nylon/RCPP